At present, the strategic goal of the international welding industry is to realize the mechanization and automation of the welding process. As an emerging industry, welding automation is currently in the development stage. Since the 1990s, with the further maturity of the socialist market economy, my country's welding industry has made great progress, but welding automation, as a new industry, is still in its infancy. At present, my country is still dominated by traditional manual welding. On-site pipeline welding has the following problems: 1. The welding work intensity is high, the production efficiency is low, and the construction process is slow; 2. Some argon arc welding processes take a long time to prepare and the welding speed is slow; 4. The pipeline is dense and complex, and the construction environment is poor; 5. There are many factors affecting welding, the welding performance is unstable, and the welding forming is poor.
In order to meet the increasing development of various on-site pipeline welding conditions, the all-position automatic welding machine came into being. Taking Tianjin Yixin Pipeline all-position automatic welding equipment(automatic welding machine) as an example, Tianjin Yixin Pipeline all-position automatic welding machine(trackless magnetic automatic welding machine) is divided into four parts: welding head, wire feeder, wireless remote control and welding power source. It adopts impact-resistant engineering alloy steel shell. Exclusive patented appearance design, exquisite and elegant, small and light, suitable for welding pipes with DN114mm or more and wall thickness greater than 5mm, using the method of pipe fixing and self-crawling of welding trolleys to realize automatic 5G welding of pipes in all positions, small size and light weight , Welding data is edited, recorded, stored and recalled in real time, with a higher degree of automation. The portable design is suitable for the requirements of field construction operations, and the integrated storage and homing is convenient for transfer between projects. It can meet the welding process under various working conditions, the welding efficiency is significantly improved, the operation is simple and easy to learn, and it can be started after 2-3 days of training. The welding seam is beautiful in shape, and the welding seam quality can meet the requirements of flaw detection.
The advantages of Tianjin Yixin automatic pipeline welding equipment(automatic pipe welder/ automated pipeline welding machine) in on-site pipeline welding:
1. High degree of welding automation, fast welding speed, good welding quality consistency, beautiful weld surface and wide coverage.
2. With dual functions of straight swing and angle swing, it can efficiently weld 5-100mm pipes.
3. It can effectively replace manual welding with prefabricated parameters, and reduce the dependence on welders' operation skills in on-site pipeline welding. Avoid the influence of various human factors during manual welding, such as physical condition, work mood, proficiency, ensure the consistency and reliability of welding, and effectively solve the shortage of welders in some enterprises.
4. The welding related parameters can be preset, so that the trolley can complete all the filling and covering work of a single crossing by itself, with a high degree of automation, effectively reducing the dependence on manpower, and being more accurate and reliable.
5. It can also greatly reduce management costs and reduce the number of operators. As long as the equipment is maintained in place, it can be used indefinitely, thereby reducing the cost of enterprise employment and effectively improving the competitiveness of enterprises.
Tianjin Yixin Pipeline All-position Automatic Welding head an be used for long-distance pipelines such as structural cylinders, industrial pipelines, slurry pipelines, urban gas pipelines, water pipelines, and various process pipelines. It can also be used for welding of plates, tanks, flanges, etc.
Post time: Sep-05-2022